Kerala and Inter-State River Water Agreements
DAM SAFETY: MULLAPERIYAR AND ITS IMPLICATIONS
Roy Mathew, Special Correspondent, The Hindu, Trivandrum

Paper presented at the workshop on 'Kerala and Inter-State River Water Agreements' jointly organised by the Indian Society of Interdisciplinary Studies and the Press Club, Trivandrum on March 23, 1997 at the Press Club Hall in Trivandrum, Kerala, India.

The technical aspects of dam safety is a subject that should be handled by experts. This paper attempts only an overview of the subject and interpretation of the information available on the safety aspects of Mullaperiyar, Idukki, Kulamavu and Cheruthoni dams, the latter three forming the Idukki reservoir of the Idukki Project in Kerala (India). Some of the material I am discussing here was collected during the Comparative Study of Hydroelectric Projects in Canada and India undertaken by me on a media fellowship from the Shastri Indo-Canadian Institute.

Before going into the specifics of the situation at Mullaperiyar, let us examine some of the factors associated with dam safety.
Dam safety depends on five factors:*

While the first three factors are taken care of in the design and construction stages of the project, the last two are taken care of in the operation phase.* The long term safety of a dam is primarily a function of degradation of its materials. In case of concrete dams, degradation can result from swelling on account of alkali reactions in the aggregates, disintegration of surfaces on account of weather, leaching in construction joints on account of poor preparation during construction, leaching of grout injected into the foundation and excessive deformation of the foundation and degradation of an entire concrete poul on account of the variable quality of mixes used.

In the 20th century, around 200 notable dam failures have occurred in the World, killing about 8000 people. It is notable that dam failures do occur in developed countries too. The biggest catastrophe recorded in this century had occurred in Vaiont in Italy in 1963. The accident killed about 2600 people. Another accident of nearer proportions occurred in India in 1979-- about 2000 persons lost their lives when the Machhu II dam gave way. Other dam failures in the country included Ashti in Maharastra (this dam gave way twice-- in 1883 and 1933), Tigra in Madhya Pradesh (1970), Panchat (1961), Kadakwasala (1961), Nanak Sagar (1967) and Chikkahole (1972). The failure of the Malpasset dam in France in 1959 killed 421 persons and the Baffalo Creek dam in USA in 1972 claimed 125 lives.

Mullapperiyar dam

Mullaperiyar

The Mullaperiyar dam is more than 100 years old whereas the useful life of a well-designed and well-built dam is generally considered to be about 50 to 60 years. Thus the dam has already exceeded its normal lifetime by 40 to 50 years. So, the concern about its safety is not misplaced. All structures deteriorate over time and become vulnerable to breakage. So has Mullaperiyar.

Hence, it is imperative that measures are taken to replace the dam. In 1979, Kerala, Tamil Nadu and the Central Water Commission came to an agreement that the maximum reservoir level should be kept low at 136 feet and additional spillways should be constructed to avoid the risk of water level rising in the reservoir. It is notable that Tamil Nadu has not completed the construction of spillways even after 17 years. The spillway capacity is very important from the point of dam safety for as many as 50 per cent of dam failures in the World1 had resulted from inadequate capacity of the spillways. Tamil Nadu not only neglected this aspect, but also took certain measures that further jeopardised the dam’s safety. (I am not forgetting that it took some measures to strengthen the foundation of the dam.). It allowed excavated materials to be dumped upstream of the spillways, that too to the level of the spillways.

The expert committee appointed by the Government has reported that the loose earth dumped on the upstream side of the spillway crust would flow over the crust and ogee and might damage the concrete surface. This report was made some time ago. Now plants have started growing over the dumped material. While this may reduce the amount of loose earth that may overflow, it creates the additional risk of debris getting trapped on them and finally blocking the spillway at least partially. In any case, the presence of the dump above the spillway is bound to affect spillway efficiency, which would be crucial in case of a heavy monsoon. If the spillways, including the additional ones proposed, are not fully functional, that would increase the risk to the dam.

Idukki dams

The expert committee has reported that the overflowing loose soil and soil dumped on the river sides down stream would silt the Idukki reservoir down the river. However, it is nobody’s case that such siltation would seriously threaten Idukki either from the safety point of view or reservoir capacity. The real threat will arise, if the Mullaperiyar dam gives way at the peak of a heavy monsoon. Though Idukki may have the capacity to hold the entire storage at Mullaperiyar, a dam failure during monsoon would present a different picture. The waters would bring down much soil and floating debris which can clog spillways and exert considerable stress on the dams downstream. And Idukki is not the safest of dams.

I discuss Idukki dams in more detail here because condition of the Mullaperiyar dam has a direct bearing on the safety of the dams of the Idukki Project. The level of risk arising from a dam is a function of probability of the dam failure and its consequences. Taken individually, the probability of a dam failure is very high in case of Mullaperiyar and low in case of Idukki. However, the consequences are relatively low in case of Mullaperiyar and very high in case of Idukki. Taken together, the risk level is on the high side both in terms of probability and consequences.

Many have come to think that an arch dam is safer than a concrete gravity dam. This is not true. A gravity dam, as the name implies, holds the water because of its sheer weight. On the other hand, the arch dam holds the water because of its design features. Hence, any damage to the structure of dam is more serious in the case of an arch dam. For the same reason an arch dam requires better monitoring.

Mr. Phong Nguyen, heading the Dam Safety and Maintenance wing of Hydro Quebec2, Canada, told me in an interview that in case of arch dams, the foundations come under great stress. This was because of the to and fro movement of the arch when water fills and empties the reservoir. The arch can withstand this movement and pressure eminently. But that is not the case with the foundation where the arch ends. The foundation develops problems because of the stress resulting from this movement.
He noted that he Manic-5 multiple arch dam3 in Quebec is facing serious problems such as bulging cracks in the dam. Hydro Quebec was spending two to three million dollars a year to monitor the dam. It had also spent millions of dollars for grouting and other repair work. Arch dams, he said, were very difficult to monitor and very expensive to repair.

Incidentally, about 87 per cent of dam failures involving concrete dams are reported to have occurred because of foundation failure. In the case of arch dams, the risk of a foundation failure is on the higher side as indicated by Mr. Nguyen.

The Idukki arch dam, at the time of construction, was equipped to monitor even the slightest movement of the dam body and changes in stress. But almost all of the 16 systems which were set up for this purpose are now either malfunctioning or inoperative. The remaining systems are being used sparingly to monitor the dam. Consequently, no data is available after 1990 on the condition of the dam from a safety point of view. This is a serious situation.

I am not detailing the possible consequences of failure of either Mullaperiyar or Idukki to avoid a scare. But it is telling commentary on the Kerala State Electricity Board (KSEB) that it is not properly monitoring the biggest dam in the State on which much of the State’s prosperity and lives of thousands of people living downstream depends. I am also refraining from talking about emergency action plans as it is pointless to speak about such costly plans when the KSEB is not caring about even monitoring of the dam’s condition. I conclude quoting Nguyen:Risks increase in the absence of proper maintenance and surveillance.



Notes:
  1. Surveys done by the International Commission on Large Dams and the United States Bureau of Reclamation show that 40 to 50 per cent of dam failures occurred as a result of submersion or overtopping of the structure during floods greater than the design flood.
  2. Hydro Quebec operates about 80 generating stations in the Quebec Province of Canada. It has 476 dams and 624 sub stations in its charge.

  3. .Diagram of Daniel Johnson Multiple Arch Dam, Quebec, Canada
  4. Manic - 5 is actually the name of the biggest powerhouse. The dam is named after Daniel Johnson, who had made much contribution to power development in Quebec. This dam, on the river Manicouagan, is bigger than Idukki arch dam with a height of 214 metres against Idukki’s 169 metres). The artificial lake formed by the dam has a surface area of about 2000 square kilometers against Idukki’s 59.83 sq. km. The installed capacity is about thrice that of Idukki Project.

Sources of Information:

Boivin Richard, Bourchard, Bertrand, Desrochers, Mederic, Molgat, Louis, Pare, Jean-Jacques, Robert, Bruno and Tinavi, Rene, Dam Safety: Risks and Measures, Background Paper No. 6, Great Whale Environmental Assessment, The Great Whale Public Review Support Office, Montreal, Canada, 1994.

Sundaraiya, E., Kalsi, R. K., (Dam Safety Organisation, Central Water Commission, New Delhi) Dam Safety Activities in India, paper presented at the International Seminar on Dam Safety in Thiruvananthapuram, Kerala, India, 1996.

Sasidharan, M., Dam Safety Monitoring of Dams with particular reference to Idukki Arch Dam, Paper presented at the Institution of Engineers, Thiruvananthapuram, Kerala, India, 1997.

Muallaperiyar: Dam Safety Issues Paper No. II

Related: Dam Rehabilitation and Improvement Project


Roy's Home Page      Titile       Contents      Study on Hydroelectric Projects        Resource Planning

Great Whale Project     Sources of Information     Niagara Falls Generators     Photo Folio      Biodata